64Copy Central

Parts needed:

• (4) 1N5819 Schottky diodes
• Some 3/32" or 1/16" heat shrink for the diode legs
• (1) 6-pin DIN male plug with cover (1541 serial port)
• (1) DB25 male plug + hood
• (1) 6' or 1.8 meters (max) 4 conductor shielded cable (for serial connection)

Visit the ports, parts & pinouts page for a descriptions of all the above parts.

Tools needed:

• Multi-meter with DIODE checker
• Soldering iron
• Solder
• Wire cutters
• Wire strippers
• Various screw drivers
• Small vice
• Heat shrink gun
• A lighted magnifier is very handy

This is called an "extended serial" cable and it replaces the X1541 cable in that it is more compatible with present-day parallel ports and their various modes (ECP, EPP). There are still some boards and chipsets that don't work with it. Like the X1541, this is not a hard cable to make, requiring 4 extra diodes, and it only works under DOS. However, with the switch of two wires, you can turn it into an XM1541 cable and work with it under Windows or GNU/Linux using OpenCBM. This cable works with Star Commander and 64HDD, but not with MNIB/NIBTOOLS as you must also have a parallel cable and a parallel port on the 1541/1571 drive.

If you're not sure this is the right cable for you, see my cable picking guide to check.

XE cable copyright Nicolas Welte & Wolfgang Moser, 1997

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Step 1: Build the diode modules

Just like the resistor/transistor modules for the XA and XAP, this step creates diode/wire-lead modules which are easy to install on the DB25 connector.

First, take the four diodes, cut both ends to about 1/2" (1 cm). Make a small loop in the anodes ends (the ones opposite the ends with the circle all the way around). Strip the wires back about 1/8" (1/2 cm), and twist & tin the wires.

Second, make a loop in one end of each wire, hook it to the loop of one diode and solder the two together. Cut some 3/32" or 1/8" heat shrink tubing to about 1/2" (1 cm), enough length to cover the wire/diode solder joint and just go over the end of the diode. The heat shrink prevents the diode legs from shorting to each other when soldered to the DB25.

Third, place the heat shrink tubing over the solder joint and the end of the diode and shrink it on. The modules are now ready to be used.

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Step 2: Prep the DIN6 plug and attach the wires

• Pre-solder pins 2 to 6 on the DIN6 so that the wires will solder better
• Strip off one end of the 4 conductor cable about 3/4" (1.5 cm) back.
• Strip the individual wires back about 1/8" (3 mm) to expose bare wire.
• Twist and tin the wires and ground shield wire
• Solder these 5 conductors into the cups on pins 2 to 6 of the 6-pin round DIN plug, making sure the outer ground shield goes to pin 2 (GND). Mark down the wire colors going to each DIN post for later. Pin 1 on the DIN6 is not used. Soldering to these pins is not easy, and excess heat can cause the plastic to melt and cause the pin to shift.
• Fit the completed DIN end into its shield, crimp the cable into the tail clamp, and put the outer sheath over the shield, completing the DIN end.

Wires attached to the DIN plug.

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Step 3: Prepare the DB25 connector and attach the diode modules

• Pre-solder the DB25 cups 10, 11, 12 & 13 so that the DIN6 wire insertion will be easier.
• Solder bridge pins 18 through 25 on the DB25 connector to make the ground strip.

• The solder bridge on the DB25 from pins 18 to 25.

• Solder a diode (cathode end, the end of the diode without the wire attached) to the pins listed...
  • 1
  • 14
  • 16
  • 17

  • The diode modules on the DB25

• Now, bend the wires attached to the diodes and solder the wire to its appropriate pin listed...
  • Diode anode to cathode on the DB25 pins... (cathode ---|<--- anode)
  • 16 to 10
  • 17 to 11
  • 14 to 12
  • 1 to 13

  • The diode modules completely soldered to the DB25

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Step 4: Attach the wires from the DIN6 serial connector

• Strip the other end of the 4 conductor cable back about 3/4" (2 cm)
• Strip each wire back about 1/4" (5 mm) to expose bare wires
• Twist and tin the wires and ground shield wire
• Attach the wires from the 4 conductor cable to the DB25 pins, using the previous color code as a guide.
  • DIN6 to DB25 pins...
  • 2 to 25
  • 3 to 13
  • 4 to 12
  • 5 to 11
  • 6 to 10

  • All the diode bridges in place, and the DIN6 serial cable is attached. The DB25 end is completed.

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Step 5: Check the cable

• Using a multi-meter on DIODE (continuity) check, measure between the pins on the following chart.
  • DIN6 to DB25 wires
  • DB25 diode bridges
• There should be a short between each of the pins from one connector to the other.
• For the diode bridges on the DB25, you must use the RED (+) lead on the ANODE end, and BLACK (-) lead on the CATHODE end in order to get a reading. There will not be a short, but rather a small diode drop from .3 to .7 volts.
• Verify that pins 18 through 25 on the DB25 are shorted together.

Cable pinout chart

DIN6 (male)	DB25 (male)
2 (GND)	18-25 (GND)
3 (ATN)	13 (SELECT)
4 (CLK)	12 (PAPER END)
5 (DATA)	11 (BUSY)
6 (RESET)	10 (ACK)
	13 (SELECT) -->|-- 1 (STROBE)
	12 (PAPER END) -->|-- 14 (AUTOFEED)
	11 (BUSY) -->|-- 17 (SELECTIN)
	10 (ACK) -->|-- 16 (INIT)
	18 to 25 shorted

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Step 5: Finish the cable. Mount the DB25 end into the hood

• Mount the DB25 connector into its hood. If the diodes or wires need to be squished a bit to fit, it should be OK to do so.
• Test the cable to make sure it works.

The completed XE cable.

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Schematics drawn using ExpressPCB, a free and excellent solution which also supports PC board layout editing.

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Email the author: Peter Schepers | Last updated: June 8, 2009